INDUSTRIAL LUBRICANTS: EVERYTHING YOU NEED TO KNOW TO OPTIMISE THE PERFORMANCE OF YOUR EQUIPMENT
In the industrial environment, industrial lubricants play a vital role in the maintenance and efficient operation of equipment. In this article, we will provide you with key information about industrial lubricants, their importance and how to choose the right lubricant to maximise the performance of your equipment and minimise downtime.
What is an industrial lubricant? An industrial lubricant is a product designed to reduce friction and wear between the moving surfaces of equipment used in industrial environments. It is composed of base oils and specialised additives that give it unique properties to reach the operating conditions.
Importance of industrial lubricants: Industrial lubricants play a crucial role in the protection and performance of equipment. By providing a layer of lubrication between moving parts, they reduce friction and wear, resulting in more efficient operation. They also help dissipate heat generated by friction, preventing overheating and prolonging the life of equipment.
Choosing the right lubricant: When selecting an industrial lubricant, it is important to consider several factors to ensure optimum performance. These include the type of equipment, the operating conditions, the load it will be exposed to and the recommended maintenance intervals. In addition, it is essential to consider viscosity properties, oxidation resistance and ability to withstand temperature extremes.
Benefits of the right lubricant: By using the right industrial lubricant, you can obtain a number of significant benefits. These include reduced maintenance costs due to reduced friction and wear, increased energy efficiency due to reduced resistance to moving parts, and longer equipment life, which helps avoid costly repairs or premature replacement.
Conclusion: Industrial lubricants are essential for optimising equipment performance in industrial environments. Choosing the right lubricant according to the characteristics and requirements of your equipment is critical to ensure efficient and reliable operation. Remember to consult with lubrication experts and follow the manufacturer’s recommendations for best results. Optimise the performance of your equipment with quality industrial lubricants and keep your operations unning smoothly.
Classification of industrial lubricants: What do you need to know?
Introduction: Lubricants play a crucial role in reducing friction and wear between moving surfaces. In the industrial field, there are different types of lubricants which are classified according to their composition, nature and additives used. In this article, we will explore the various categories of industrial lubricants and their application in different contexts.
THE FOLLOWING CATEGORIES ARE CLASSIFIED ACCORDING TO THEIR COMPOSITION::
● Liquid lubricants, known as lubricating oils, are the most common in the industry and are used in many applications such as engines, compressors, turbines, transmissions, guides, and hydraulic systems.
● Gaseous lubricants are the lowest viscosity lubricants. They are applied in aero and aerostatic bearings. Since the chemical properties and state of aggregation of most gases remain unchanged over a wide temperature range, they can be applied at both very high and very low temperatures.
● Solid lubricants: Used in applications where lubrication is required under extreme conditions, such as very high or low temperatures over a wide range and corrosive atmospheres. The most common materials are molybdenum disulphide, graphite, boron nitride or polytetrafluoroethylene propylene.
● Semi-solid lubricants: known as greases, these consist of oil in the form of soap and are used in areas where liquid lubricants cannot be used.
● Cryogenic lubrication and cooling: involves the use of cryogenic materials, such as liquid nitrogen (LN2) or liquid carbon dioxide. The cryogenic coolant is injected into the lubrication zone and absorbs the heat, evaporating rapidly and forming a layer of fluid gas between the surfaces acting as a lubricant.
CLASSIFICATION BY NATURE:
● Mineral lubricants: Derived from petroleum refining, they are widely used due to their relatively low cost and their ability to meet the needs of many standard systems. However, they can be more susceptible to oxidation compared to other types
● Synthetic lubricants: Obtained through chemical processes such as polyalphaolefins, esters and polyglycols. They offer superior performance compared to mineral oils. They are more stable at high temperatures, have better resistance to oxidation and a better ability to operate at extremely low and high temperatures. They are especially useful in applications requiring operation under severe conditions or in high-precision systems.
● Lubricants of vegetable or animal origin: The use of vegetable oils as lubricants is increasing due to their excellent lubricity properties, biodegradability, viscosity-temperature characteristics and low volatility. The environmental impact of vegetable oils is lower than that of mineral oils.
Conclusion: The classification of industrial lubricants is based on different criteria, such as composition and nature. Each category has its own specific characteristics and applications in various industrial environments. By understanding these classifications, you can select the most appropriate lubricant to optimise the performance and life of your equipment. Remember to consult with lubrication experts and follow the manufacturer’s recommendations for best results.
When temperatures drop and frost covers the morning, it is essential to have solutions that protect against the extreme cold. Antifreeze is like a shield against winter, ensuring that everything from heating systems to industrial applications keeps running smoothly.
We have recently attended the EGYPS fair held in Egypt from February 13 to 15, 2023. The experience has been very enriching, the event is an important opportunity to learn about current trends and developments in the oil and gas industry in Egypt and the Middle East and North Africa region.
Polyalphaolefins (PAO) are non-polar synthetic lubricant bases (polymerised oils) classified in group IV according to the API lubricant base categories. PAOs are commonly used in engine oils (also for electric vehicles), hydraulics, compressors, gears and bearings, which operate in extreme temperature environments. They are also used in wind generators and as lubricant bases for grease formulation.
When it comes to hydraulic equipment, choosing the right hydraulic fluid can make all the difference. With so many different types and brands available, it’s easy to feel overwhelmed and unsure about which one to choose. But fear not because, in this comprehensive guide, we’ll unlock the secrets of hydraulic fluid and help you choose the perfect type for your equipment.
Sulphur-containing additives are used in lubricating oils, hydraulic fluids, metalworking fluids and greases to provide extreme pressure (EP) and anti-wear (AW) properties. Their activity depends largely on the sulphur content and the type of sulphur compound.
Antifreeze is a product that when diluted in water, results in a coolant whose primary function is to protect a system by dissipating heat to keep the system at the optimum working temperature. This is achieved by lowering the freezing point of the base chosen for cooling/heat removal from the system.
Lumar Química’s participation in Lubricant Expo Essen 2023, Europe’s main exhibition and conference in lubrication technology, has been a success. Our team offered valuable insights into the latest industry trends, reaffirming our commitment to being at the forefront of innovation.
Tackifiers, also known as adhesive
enhancers or film-forming agents, are additives that provide two types of properties to the lubricants or greases in which they are incorporated. Due to the chemical bonds that exist between the different atoms, they can bring a power of adhesion (on the surface where they are applied) or a power of cohesion.
In industrial environments, maintaining efficiency and cleanliness is crucial. Industrial degreasers play a vital role in removing dirt, grease, oil and contaminants from critical surfaces. In this article, we will explore the importance of industrial degreasers, their essential characteristics and their contribution to maintaining flawless operations in various industries.
In the automotive world, engine efficiency and performance are crucial. Lubricants are the lifeblood of your engine, but to push your engine's performance to the maximum, specialised additives are needed. In this article, we explore the essential role of automotive additives and how they boost the performance and durability of your engine.
From 6 to 8 September, Lubricant Expo 2022 will be held in Essen, Germany. A team of LUMAR experts will attend this event in order to continue and strengthen their relationship with suppliers and customers.
For more than 20 years, LUMAR is the key partner of SEQENS in Europe for the distribution of its Lubricant additives. SEQENS is working closely with LUMAR to support European customers for lubricants’ formulations, characterization as well as trouble shooting.
At Lumar, our work is committed to sustainability, a way of acting and respecting the environment. That is why we help you formulate lubricants that are more environmentally sustainable.
19 Oct 2022
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